Functional Prototyping LED Indicator Switch Keypads

Product Description

Functional Prototyping LED Indicator Switch Keypads


Membrane switch keypads and the switches themselves are the essential interfaces between machines and operators. Well-designed switch keyboards ensure that operation is as simple and intuitive as possible. Their clear instructions and feedback are often essential for keeping workers safe.


Functional prototypes keypads

Digital printing for prototype graphic overlays.

A flat or embossing overlay for the prototype but still with tactile metal domes underneath.

Laser-cut shape

PET or PC Material and 3M adhesive

Black Housing Connector

Transparent Window


Customized membrane switches can be with embossed keys, glossy or matte texture, LED light or Bi-color LED, Transparent front windows, Female or Male Contact, Crimp or Pin, Housing or Connector, ZIF–Zero Insertion Force Connectors, Super Slim LED, Integrated Crimp Connector, Pin Header, Spacer Adhesive, Metal Dome or Disc Array and Cable Assembly etc. for your choose.


We are a highly experienced membrane switch manufacturing company. For more than 13 years, our company has specialized in membrane switch printing for a variety of industries, including:

  • Aerospace

  • Medical

  • Automotive

  • Computer

  • Telecommunications

  • Food Service


The construction of membrane switch keyboard


  1. Graphic OverlayThis is the interface operators will interact with when using your machines. Kaike technology make these out of polyester instead of polycarbonate because it is a much more chemically resistant material and offers superior flex life.

  2. Top Circuit Layer - For the initial circuit layer, Kaike electronics use silver-filled electrically conductive and dielectric inks printed on heat stabilized polyester that's between 0.005 and 0.007 inches thick.

  3. Overlay Adhesive - Kaike electronics utilize an acrylic adhesive to connect the graphic overlay to the switch's top circuit layer.

  4. Circuit Spacer - This piece goes between the top and the bottom circuit, ensuring the switch remains open until operator presses the keypad. We use polyester for the spacer, and applying adhesive to both sides.

  5. Lower Circuit Layer - It is similar to the top circuit layer, this piece includes a flexible stem that interconnects to controller PCBs (Printed Circuit Boards) or other electronic components.

  6. Rear Adhesive Layer - This adhesive bonds the membrane switch to your machine's enclosure, panel, or housing. Our engineers will recommend the best solution based on factors unique to your equipment (e.g. operating environment), so the adhesive is sufficient to keep the switch in place.

  7. Rigid Support Layer - Some applications may require additional structural integrity via an extra layer of support. Our designers team will assess the relevant factors and recommend whether this extra step is necessary.


The above points describe the typical makeup of membrane switch panels. Kaike electronics specialize in custom membrane switch construction. 


We also provide electronics Hybrid Parts assembly, such as Graphic Overlay + Membrane Switch + PCB(Printed Circuit Board)

 

No matter what your unique needs are, our team of experienced experts will work with you to create custom membrane switch keyboards that make it easy for operators to get the most out of their machines.


 

 


Inquiry

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