Bluetooth Prototype Metal Domes Embossed Keys Tactile Membrane Switches Keypad with Satin Surface Finish on Overlay
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Bluetooth Prototype Metal Domes Embossed Keys Tactile Membrane Switches Keypad with Satin Surface Finish on Overlay

Customization Polydome Transparent Windows PFC Flat Cable Mylar Panels
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Custom Bluetooth Prototype Metal Domes Embossed Keys Tactile Membrane Switches Keypad with Satin Surface Finish on Overlay


Made from a flexible substrate, membrane switch is an electrical controller that turns a circuit on and off. This application combines a graphic overlay and electrical switches into one integrated unit.

Compared to a traditional manual switch, membrane switches are thinner and have fewer limitations. Because of their greater design flexibility, membrane switches are excellent for creating user-friendly, modern-looking control panels.


1. Material: PET/Lexan with different thickness and finish

2. Button effect: Embossing + metal domes respectively for good tactility and perfect feedbacks.


Membrane Products options:

  • Embossing, no metal domes;

  • Metal domes, no embossing(flat overlay for the prototype but still with tactile metal dome underneath)

  • No embossing, no metal domes (flat type)

       (Metal domes here also poly domes)

  • LEDs can be embedded; Bicolor LEDs are also available.

  • LCD clear window or LED dead-front window can be made.

  • Colors for graphics are matched with Pantone No. or RAL.


General structure:

  • Overlay--Spacer under overlay--Fixed layer(if metal domes added)/Top circuit--(Metal domes)--Spacer above lower circuit--Lower circuit --Adhesive

  • Flexible cable for connecting with 2.54mm ptich/1mm pitch/0.5mm pitch.

  • Digital printing for prototype graphic overlays

  • Laser-cut

  • 3M Adhesive

  • Satin surface finish, Gloss, Matt or frosted surface finish on Graphic overlay. 


Can put a ESD protecting mesh layer into designs.

Use Light Guide Film(LGF) according to your requirments.


APPLICATION FOR MEMBRANE SWITCHES

Membrane switches can be found in countless products in various industry applications. They can be used in any design that requires a compact, functional interface...

 

  • CONSUMER ELECTRONICS

Improve the look and feel of remote controls, washing machines, air conditioners, and virtually any other consumer electronics product.

 

  • MEDICAL EQUIPMENT

Ensure simple and reliable operation of medical devices used in hospitals and at homes.

 

  • INDUSTRIAL EQUIPMENT

Rugged, water-resistant, and cost-efficient, membrane switches are in high demand for industrial applications.


ACHIEVING THE RIGHT TACTILE FEEL

When designing and manufacturing a membrane switch, an important consideration is the keypad to create a comfortable, consistent experience for the operator. Kaike Technology can produce both tactile keypads that deliver a click when pushed, as well as non-tactile keypads that offer other touching feedback. We also offer textured coatings to accomplish a specific feeling.


Professional Custom membrane switch manufacturer

Beyond the basic requirements of membrane switches, Kaike Technology offers an array of solutions and enhancements to create the ideal electrical components for your product design. We always enjoy pushing the developing novel ideas for our customers.

 

  • RACETRACK, PILLOW, OR CUSTOM EMBOSSING

  • EL BACKLIT PANELS

  • ELASTOMERIC KEYPADS

  • ESD, RFI, AND EMI SHIELDING

  • HYBRID PC BOARD OR SWITCHES

  • MODULAR, EDGE, OR PIN CONNECTORS



1. Electronic characteristics

Circuit rating

35V (DC), 100mA, 1W

Contact resistance

10 Ω ~500 Ω (According the trace length and materials)

Insulation resistance

> 100M Ω 250V DC

Contact bounce

≤ 5ms

Dielectric withstand

250VRms (50~60Hz 1min)

Life expectancy

flat type ≥ 5 million times, tactile type ≥ 1 million times

2. Mechanical Properties

Actuation force

flat type: 57-284g (2-10 Oz), tactile type: 170~397g (6~14 Oz)

Switch stroke

flat type: 0.1~0.5mm, tactile type: 0.6~1.5mm

3. Environmental parameters  

Operating Temperature

-40 ° C~+80 ° C

Storage temperature

-40 ° C~+85 ° C

Humidity

40 ° C, 90% ~95%, 240 hours


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